Why is Bespoke Cranes Better?
Why Should You Choose Custom Cranes System | LOADMATE
Cranes are one of the best systems to lift and move heavy materials. When you have started looking for cranes, you can find some standard systems in the market. Surely, those systems have useful functionalities to lift your loads. However, at times, you may feel the need for some bespoke solutions. That is why reputable manufacturers can provide you with custom cranes. In the automotive, aerospace, and other industries, some special load management processes need the use of additional equipment and controls. Thus, you can place an order for custom crane systems and get the ultimate value from them.
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Nowadays, most manufacturing units and other organizations invest in custom-designed cranes instead of standard ones. The best crane manufacturers and sellers identify the needs of their customers and then tailor the crane design. For instance, you may have been looking for a freestanding jib crane. However, there are barriers in the path preventing you from installing columns. Thus, as you cannot fit the header beam, crane manufacturers can add inverted-L columns that need no header.
How do we start the customization process?
The crane engineers will have an on-site consultation to learn about your needs. You have to inform them about the desired lifting capacity and other features that you need in your cranes. In most cases, a few modifications and configurations can ensure a high refinement in the crane system’s performance. However, you may ask for major adjustments to redesign the load lifting system.
What customization options do we offer?
We can stagger our standard LOADMATE design headers and columns at some intervals. For instance, while one column is at 5 Meters, another one is at 10 Meters. When the headroom is very limited, we will provide you with a nested trolley and double girder bridge. An inverted arm will increase the available headroom. Moreover, we may use a simple track that does not need much headroom.
A telescopic bridge is another solution from LOADMATE Crane. It helps you in accessing another bay, which is outside the system. You can order customization for column-mounted, freestanding, and ceiling mounted cranes. What’s more, we have a variety of hangers that fit your needs.
With galvanization and other modern painting techniques, we offer custom services for your cranes. Our professionals also visit your site to ensure that our custom material handling system has provided you with the ultimate solution.
Custom cranes serve every industry
Our professionals closely work with their clients to know their needs. They understand that the load lifting needs are different for every industry. For instance, steel manufacturers look for better protection from dust and heat. Similarly, automotive manufacturers rely on special cranes that help them with stamping, assembly, and coil handling. Mining professionals and metal processors working in a special environment need unique crane systems.
You may not always find the desired features in standard cranes. It is one of the major reasons for choosing the custom ones.
The best crane design engineers use custom software that helps them in adjusting every part. You can ask them to customize the crane kit and build a new structure. While you find problems with lifting loads using a standard crane, the custom models are a perfect choice. With a minimal investment, you will have benefits from the tailored cranes.
Some innovative options are available with custom cranes-
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- Better speed with heavy-duty parts
- Advanced and highly integrated control systems for better safety of your workers
- Additional heights to lift loads
- Inclusion of secondary brakes on the hoist drum and motor
- Remote and on-board condition for design working period
- Hoists fitted with lifting systems and grabs
- More than one synchronized hoists
- Special hoists designed to lift risky loads, like molten metal
Most clients of LOADMATE Cranes have a simple idea to use the material handling systems. Although they know their needs, they cannot make out how cranes will help them to reach a solution. Our sales engineers make the right electrical, mechanical, and structural calculations to offer the custom product.
Now, we can conclude that it may take a little more lead time for custom cranes but it is better to invest in quality cranes with customized features. You may ask manufacturers to replace one feature with the other one. Overall, the customization process will provide you with a highly specialized system dedicated to serving your purpose. With a few transformations of the crane parts, you will get a high functional value.
Cutting-edge factory benefits from bespoke cranes
Street Crane has completed the installation of three overhead cranes at one of the most advanced factories in the world. Located in Sheffield, AMRC Factory is the UK’s first reconfigurable assembly and component manufacturing facility for collaborative research. Street has designed, supplied and installed cranes which will play a crucial role in the handling of heavy machinery and parts including robots, wind turbines and aircraft wings.
As well as two 10-tonne cranes which can operate in tandem the contract included a bespoke, circular overhead crane capable of travelling around the building and lifting products weighing up to five tonnes.
“Street’s overhead cranes form an essential part of the facility as they are in constant use, locating, moving and positioning heavier objects such as robots and machine beds,” says Ben Morgan, head of the Integrated Manufacturing Group/Factory .
“We needed a lighter crane for the circular building and given its iconic shape turned to Street to engineer a product that matched our exact specification. The larger cranes are used in tandem to help improve safety. Aircraft wings for example can be flexible so lifting them with two cranes ensures more stability.
“We’ve been really impressed by all of Street’s products. They’re much quicker, safer and more efficient than any others we’ve used before.“
Chris Lindley-Smith, sales director at Street adds: “Seeing the cranes in use and playing a key role in such an advanced facility is very rewarding. The circular, single girder crane is unlike any other we’ve manufactured before as it incorporates special end carriages that enable it to travel around the track of the circular building. All of the cranes have been fitted with our renowned ZX hoists which will maximise reliability, production and performance and minimise maintenance requirements.”
The £43m 7,000 sq m circular factory is constructed largely from glass to showcase the advanced manufacturing technologies of the AMRC with Boeing’s Integrated Manufacturing Group. It is expected to be fully operational by summer when it will house around 70 AMRC staff.
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