Everything You Need To Know To Find The Best fiber bed mist eliminators

Mist eliminator filters are vital in the gas scrubbing process because they remove fine droplets from the air before it is sent into the environment. Since the introduction of stricter environmental laws to significantly limit the expulsion of polluting gasses from gas-washing plants, mist eliminators have become more vital than ever. Mist eliminators can separate droplets as fine as 10 micrometers or less, and it does so with a low pressure drop. Before designing a mist eliminator filter, it helps to gain an understanding of how droplets are formed and how they flow in a gas. Several different factors need to be considered before choosing the best method to eliminate droplets from gas.

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Some of the mist eliminator filter criteria include:

• Size of the droplets
• Pressure drop
• Flooding potential

How To Select The Right Mist Eliminator

Liquid droplets are created in different sizes depending on how they were formed. There are three major categories of droplets based on their size: fogs, mists, and sprays. When the droplets created are of a size less than 3 microns, they are categorized as fog. Sizes of droplets between 3 microns and greater are termed a mist. Lastly, those droplets that are larger than 20 microns are called a spray.

The mist eliminator is chosen depending on the size of the droplets. For instance, particles termed as mist would be best suited to a wire knitted mesh demister. On the other hand, for particles that are 20 microns or larger, vane-type mist eliminators are most used.

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There are many mist-eliminating devices available on the market today. One popular example is candle filters. Candle filters are made using a robust wire mesh made from stainless steel. They can filter out droplets of sizes 10 to 150 microns.

Another example is a polymer filter candle which is designed to get rid of solid impurities. They are popularly used in the chemical, textile, and plastic industries. There are various types of polymer candle filters as well, namely pleated wire mesh candle filter and pleated sintered fiber candle filter. The filters usually need to tolerate extremely high pressures and temperatures.

From the very first development and invention of Brink® fiber bed mist eliminators by Dr. Joe Brink in to today, MECS, Inc., a wholly owned subsidiary of Elessent Clean Technologies, has offered the widest variety of technology-based mist elimination products in the world for the effective removal of sub-micron mist particles from gas streams. Using extensive experience in industrial gas inlet conditions, fiber bed design, materials of construction and corrosion resistance, we can optimize the mist eliminator design to suit individual plant requirements and achieve the highest efficiencies in emission control, lowest pressure drop and longest effective life while balancing cost and benefits in today’s cautious economic conditions.

MECS® engineers work closely with our customers to determine the Brink® mist eliminator product that best meets their needs. The Brink® design solution will ensure a mist eliminator product that provides high performance in removing submicron-mist particles that cause visible emissions, while reducing maintenance costs, and many times increasing plant profitability with production enhancements via process de-bottlenecking.