8 Benefits of Precision Machined Components for Your Business
8 Benefits of Precision Machined Components for Your Business
Benefits Of Precision Machining
Investing in precision machining helps industries in the following ways.
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1. Faster production cycles
Adopting precision machining helps industries move into an accelerated full-scale production mode. Most contract precision machining services use CNC machining technology that demonstrates advanced engineering capabilities, which speeds up the production process that makes supply chain management easier with fewer disruptions.
2. Low wastage of raw materials and fewer expenses
The alternative to precision machining is human machining. Because of the exact dimensions required in precision components, the labor cost for their production is huge. Also, there is significant material waste that emerges at the end.
Alternatively, precision machining can save significant labor and material costs involved in production. Though investing in CNC machines involves a high expenditure, it is a single-time investment that helps reduce material waste and overall manufacturing expenses in the long run.
A further easier option is outsourcing the automated precision machining process to contract manufacturing companies. It helps to complete the task on a lower budget.
3. Increased accuracy
Precision machined components require to be manufactured with correct specifications to allow the production of the end product with high quality. For instance, let us consider the automotive industry. There is high precision involved in the manufacture of railway components, parts in a car, and other transport equipment. Without the high precision of parts used in automobiles, the safety and performance of the entire vehicle may go for a toss. Hence, precision CNC machining is more reliable than human engineering in this industry, as it leads to an increased level of accuracy that attributes a competitive edge to the organization in the market.
Medicine is another field that relies largely on precision CNC machining. The industry needs electronic equipment of high precision, which is crucial in diagnosing, treating, and curing various health conditions. The innovative technology of precision machines helps to increase the accuracy in the production of the raw components of equipment used in this field.
Businesses can find room for innovation in their product design by hiring skilled contract manufacturers to manufacture precision-machined components.
4. Custom machining
Precision CNC machining is also known as subtractive manufacturing as it involves the removal of material from the manufactured precision machined component to produce customized end products. Most industries require precision parts with particular dimensions to reshape them into different end products. While it can be laborious and expensive to manufacture individual parts separately or manually, precision machine investment allows custom machining solutions of the components to be used for manufacturing different products.
The textile industry is a good example in this context. High-pressure water jet cutting equipment, laser cutting range equipment, and other industrial CNC machines cover most textile industry needs.
5. Product consistency
Precision CNC machining help to manufacture components of consistent dimensions and quality to be used in producing the final end products in a bulk quantity. Goods produced otherwise may not exhibit this consistency.
Let us consider the use of precision machining in the aerospace industry. A lot of products need to be produced repeatedly with high accuracy and quality for the manufacture of aircraft, and any deviation can cause safety concerns to travelers. Precision machining can help in the manufacture, fabricating, and finishing of these base components with the best quality.
6. Safer production
Some industries pose several hazards for workers. Safety standards should be considerably high to avoid any injuries or mishaps to the workers. For instance, the oil and gas industry requires the creation of specific products at a designated site, and it is a hazardous task. The use of precision machines helps to produce custom products safely, which is why contract manufacturing companies use them.
7. Increased flexibility
One of the benefits of precision machining includes the flexibility it provides in the manufacturing niche. It is easier for companies to shift from sample production to bulk production according to the fluctuation in market demand for the desired end product. Precision machining also allows the manufacture of functional prototypes, which increases the reliability of the organization from a stakeholder viewpoint.
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Outsourcing the manufacture of precision machined components for your business to reliable contract manufacturers can allow more flexibility in your business to scale up or scale down the production as needed.
8. Better workflow
Precision CNC machining improvises the existing factory workflow by saving a lot of manual effort that goes into performing minute tasks. The production team can better focus on aspects such as product design, testing, and launch by automating some parts of the production workflow through CNC machines.
Due to its numerous benefits, the global precision machining market revenue is expected to grow to USD 268.30 billion towards the end of , as per the Market Research Report of . However, the feared recession and the COVID-19 impact could cause a revision in the estimated figures.
The Most Reliable Precision Machined Parts Manufacturer For Your Business
Finding trustworthy contract manufacturers is crucial to the manufacturing need of every business because manufacture is the stage where things can turn out to be either extremely well or go completely wrong. Violin Technologies can be your trusted contract manufacturer for the following reasons.
- They are awarded the ISO D certificate for maintaining quality in the manufacture of precision machined components and sheet metal parts for aerospace and general engineering applications.
- They are ISO : certified for the qualitative manufacturing of wiring harnesses for medical devices.
- They won ISO : certification for the manufacture of electromechanical and cable assemblies. They serve all industries, including but not limited to railways, aerospace, medicine, transportation, defense, power, and the industrial sector.
You may reach them directly to obtain the best business solutions.
5 Businesses That Need CNC Custom Machining
Computer numerical control (CNC) custom machining creates a variety of intricate parts for many different businesses and industries. While mass production works in some industries, other applications call for custom parts. Here are five types of businesses that rely on CNC machining for customized designs and production.
5 Businesses That Need CNC Custom Machining
Whether a business produces one or a thousand parts using CNC machining, they need to be precise and identical. These are just a few of the advantages of using this type of production. Others include higher quality, reduced human error, and better cost savings. Here are five types of businesses, or industries, that need CNC custom machining.
1. Medical Industry
CNC custom machining has become an indispensable service for the medical industry because this industry relies on many customizable and disposable devices to help patients. CNC machining is used for medical instruments, FDA-approved prosthetics, research equipment, sterile packaging, electrical parts, orthotic devices, implants, and MRI machines, just to name a few.
2. Automotive Industry
The automotive industry requires parts that operate efficiently and look attractive at the same time. CNC machining can deliver parts that meet an auto manufacturer’s strict requirements for function and safety while also creating an attractive finish. CNC custom machining can be used for auto parts such as wheel disks, spoilers, roof panels, gear boxes, and much more.
3. Defense Industry
The defense industry requires not only precise parts but also durable ones that will hold up under the most extreme environments. The government has established standards applying to military-grade products. CNC machining can produce prototype and production parts for the defense sector, such as electronics, communication components, plane parts, and transportation components, using tough materials created to military-grade tolerances.
4. Electronics Industry
The electronics industry requires parts that are small, lightweight, durable, and precise. This is a combination that makes these parts ideal for CNC machining. Parts can be created to precise specifications, such as heat sinks, housings, interference shielding, and electrical insulation. As electronics get smaller and smaller, CNC machines can create these minuscule parts with error-free accuracy.
5. Oil & Gas Industry
The oil & gas industry uses large machines for drilling and refining, requiring precision-fitting parts. Without a perfect fit, those machines are likely to experience piston failures, valve leaks, or cylinder malfunctions. Companies in this industry rely on components made from CNC machines, such as rods, pins, pistons, valves, cylinders, and drill bits.
Let Components By Design Help Your Business With Its CNC Custom Machining
Components By Design, Inc. offers a full range of CNC routing services. From simple parts to complex 3D machining, our professionals will take on your project and help you add value to your product.
We have over 15 years of experience with CAD/CAM software and CNC routers and work diligently to help bring your vision to life. We use a variety of materials, such as wood, metal, plastics, and composites. Please contact us today to learn more about how our services can help your business achieve its goals.
If you are looking for more details, kindly visit Precision CNC Machining.