5 Must-Have Features in a Pipe Cap Supplier

Pipe caps are made to cover pipe ends of various forms and serve as a protective measure. End Cap Pipe Fittings are mostly used to waterproof the connections. Additionally, they are employed to seal the extremities of hydraulic or pneumatic pipelines and tubes. They are utilized in the machinery, processing equipment, and plumbing systems for home, commercial, and industrial water supply lines. Additionally, they are installed on water pump lines with the express objective of eliminating air obstructions. Pipe caps are a significant class of pipe fittings that are in great demand.

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Pipe End Caps are a particular kind of fitting that are mostly utilized to cover a pipe end. This prevents the entry of impurities such as water, dampness, dust, and others. Additionally, it aids in avoiding material damage. Devices called pipe end caps aid in protecting the pipe ends. They come in a variety of forms and sizes and are constructed from a variety of materials. End cap pipe fittings typically have a tear tab or strip to make removal simple. They assist in lowering pressure dips and maintaining the cleanliness of a pipe’s inside in addition to safeguarding the end.

Pipes End Capes Grades & Material Used:

Aluminum and steel are two materials that are frequently utilized in manufacturing. They are both extremely strong and bendable. Steel is more difficult to work with than aluminum. Monel Pipe End Caps are ideal for usage on components of high-volume manufacturing lines. For lighter-weight piping, particularly that which is flexible enough to be provided in coiled form, nickel alloy pipe end caps are occasionally utilized. Inconel Pipe End Caps are excellent for point-of-purchase displays, racks, shipment protection, dust coverings, and other finishing applications on metal items. Another common material for end caps is rubber. They are employed in many different processes, including as masking, temporary covering, and pumping.

The buyer should constantly consider the material of the fitting before choosing pipe caps since a wide range of materials are utilized to make pipe caps. Among the frequently utilized materials are:

Stainless Steel Pipe End Caps: ASTM A403 WP316/316L, ASTM A403 SA / A 774 WP-S, WP-W, WP-WX 304/304L, ASTM A182 F316L, 304L, DIN 1., DIN1., DIN 1., DIN 1.

Duplex & Super Duplex Steel Pipe End Caps: ASTM A 815, ASME SA 815 UNS NO S, S. UNS S, S. Werkstoff No. 1.

Carbon Steel Pipe End Caps: ASTM A234, ASME SA234 WPB, WPBW, WPHY 42, WPHY 46, WPHY 52, WPH 60, WPHY 65 & WPHY 70.

Alloy Steel Pipe End Caps: ASTM A234, ASME SA234 WP1 / WP5 / WP9 / WP11 / WP22 / WP91

Nickel Alloy Pipe End Caps: ASTM B336, ASME SB336, Nickel 200 (UNS No. No), Nickel 201 (UNS No. N), Monel 400 (UNS No. N), Monel 500 (UNS No. N), Inconel 800 (UNS No. N), Inconel 825 (UNS No. N), Inconel 600 (UNS No. N), Inconel 625 (UNS No. N), Inconel 601 (UNS No. N), Hastelloy C 276 (UNS No. N), Alloy 20 (UNS No. N), Titanium (Grade I & II), Cupro-Nickel 70/30, CuNi10Fe1Mn, CuNi30Mn1Fe.

Low Temperature Carbon Steel Pipe End Caps: ASTM A420 WPL3, A420 WPL6

Different Features of End Cap Pipe Fittings

Before purchasing pipe caps in bulk, the buyer should take into account a number of crucial criteria. The following crucial requirements must be taken into account:

NPT (National Pipe Thread) size: This characteristic is appropriate for caps with a round form when the item that has to be protected has a male NPT thread.

BSP (British Standard Pipe) size: This size choice is only appropriate for caps with a round form and a male BSP thread on the item to be capped.

Diameter: Only round caps and plugs may be made with this crucial size. The primary thread diameter is the most crucial factor to take into account when fittings have straight threads. However, when a cap, plug, or item to be capped has a tapered (NPT or BSP) thread, its size is not a crucial factor to take into account.

Shape: The size and shape of pipe caps are other crucial factors to take into account. distinct pipe caps have distinct features. Features include:

• Round Caps: The flange, slotted head, knurled or faceted head, retaining head, and tear tab are all common characteristics of round caps. A flange is designed to make it simple to remove pipes or tubes or to provide additional protection. Additionally, flanges aid in preventing inadvertent plug ejection through the aperture. A screwdriver makes it simple to put on or take off slotted caps. Typically, only threaded caps and plugs are intended to be used with knurled or faceted heads. Installation and removal are hassle-free using facets or knurls. It is simple to remove pipe caps that have a tear-tab or strip supplied.

• Square or Rectangular Cap: When choosing a square or rectangular cap, the length and breadth should be taken into account the most. For square caps, the length and breadth are the same dimension, but the width is the smaller cross sectional measurement for rectangular caps.

Types of End Cap Pipe Fittings

There are many various varieties of pipe caps, and the type varies depending on the use. The correct sort of pipe cap must be known by the customer since pipe caps differ according to their construction features. Pipe caps come in the following varieties based on their construction:

Threaded End Cap Pipe Fittings

The threads on these caps are female. The thread, commonly known as an NPT, can be straight or tapered. often, plugs have a male thread, whereas caps often have a female thread. A threaded fitting called an ASME B16.11 threaded cap is often liquid or gas tight. Threaded Pipe Caps assist in resisting repeated tightening cycles that cause threads to loosen during drilling. Depending on the needs, a threaded end cap can be screwed or welded on a pipe.

Tapered End Cap Pipe Fittings

These hats’ tapering sides provide a snug fit. Some of these fittings have two different uses: as plugs or as caps. Male and female NPT threads, straight tubes and bars, and male straight threads all work well with tapered caps and plugs due to their versatility. These fittings have a tapered body to offer a solid friction fit and to make removal simple.

Contact us to discuss your requirements of Pipe Cap Supplier. Our experienced sales team can help you identify the options that best suit your needs.

Anti-roll End Cap Pipe Fittings

These caps have a somewhat square end and a circular shape. Rolling pipes and tubes are stopped as a result. When shipping expensive merchandise at work or on the job, anti-roll caps can be used to safeguard the ends of a shaft, tube, pipe, fitting, connector, screw, bar, or any other shape. They are a specially designed vinyl plastic cap with square ends to prevent rolling.

Conclusion

The Best in Steel, Aluminum, and Plastic Pipe Caps

For over 50 years, Wedge Products has supplied pipe end caps to the pipe, boiler, and tubing industries. We manufacture plain-end pipe caps in nominal sizes ranging from .540" to 12.750" diameter. Our caps are of one-piece construction, draw from sheet steel or aluminum. All our end cap products are Outside Diameter (O.D.) pipe caps, meaning they fit on the outside of the piping rather than fitting into the opening.

As one of the leading metal stamping companies in Ohio, we offer metal end caps known for having the tightest fit on the market thanks to a three-lobed offset built into our forming dies. They are also completely recyclable and can be galvanized upon request, so you always receive an eco-friendly product designed to your exact specifications.

What are Pipe Caps?

Pipe end caps are exactly what they sound like. They are custom fittings that cover the ends of metal pipes, but why do you need to cover a pipe end?

The central purpose of a pipe is to transport liquids, gases, and other materials for a wide variety of industries. Industrial pipes in particular are vulnerable to dust, debris, and many forms of damage, so pipe caps are designed to protect the pipe ends and keep the interior clean.

Installing a steel pipe cap will protect the pipe end from cracks, chips, and splits. This will also keep materials from getting damaged or becoming contaminated during transport through the pipe. Wedge also offers a selection of grease and axle caps, which are automotive components that offer similar functionality.

Our pipe end caps come in a variety of materials including steel pipe end caps, stainless steel end caps, aluminum pipe end caps, and plastic pipe caps. We can manufacture our pipe cap products to the exact shapes and dimensions you need while using the highest quality materials available.

Fabricators of all types of piping throughout the industry have used our caps to protect ends and keep out dirt and other foreign material. Pipes caps from Wedge end caps always arrive at your project site in perfect condition, so they are ready to install right out of the box. With convenient external grips, Wedge pipe cap installation is quick and easy. Simply fit the cap on the end of the pipe, seal it as tightly as possible, and you are ready to go!

Pipe End Cap Material | Differences and Strengths

If your company is searching for pipe end cap suppliers, it is beneficial to understand the different materials used to produce pipe caps. Steel pipe caps, for example, are different from aluminum tube end caps and other end cap material. Factors such as strength, cost, and formability all play a role in final application. Steel and aluminum are both widely used materials in all types of manufacturing, especially metal stamping, thanks to their durability and machinability. When it comes to looking for metal end caps or a metal pipe cap, it’s important to know the main differences between steel and aluminum tube end caps. Aluminum is known to be more malleable and elastic than steel. For certain shapes and applications, aluminum has to be used because it can undergo more intricate spinnings. While this may not be a problem when looking for stainless steel square end caps, it could affect manufacturing decisions for other parts or components. Steel, however, is extremely strong and has high tensile strength. That is part of the reason why steel cannot be manipulated as much as aluminum, because it has a higher strength and lower formability. Steel also weighs more due to its makeup, so you may find that a steel pipe end cap is heavier than other types of metal end caps.

Pricing on Metal Pipe Cap | Working with Wedge Products

Another difference between steel and aluminum is cost. Generally, aluminum costs about three times more than steel, which may affect decision making in choosing metal tube end caps for your facility. Here at Wedge Products, we are happy to provide you with a quote on metal end caps so you can determine the best choice for your business and application. Wedge Products has supplied stainless steel square end caps and other types of metal end caps to the pipe, boiler, and tubing industries for more than five decades. We have varying sizes and choices for our metal tube end caps and can work with the customer to find the perfect fit. All of our metal pipe cap products are outside diameter pipe caps, which means that they fit on the outside of the piping instead of fitting into the opening. We are confident in our metal pipe cap products that have the tightest fit on the market. This, in part, is thanks to our three-lobed offset built into our forming dies. We are eager to work with you on your metal tube end caps, and create a product that exceeds expectations. Contact us today to get started.

How are Pipe End Caps Made?

Here at Wedge, we have found that deep draw stamping is the best method for producing metal pipe caps. Our deep draw stamping services involve a full range of forming methods to create the ideal pipe cap for your application.

Deep draw stamping is a sheet metal forming process that offers high levels of efficiency and precision. “Deep draw” refers to the dimensions of these parts, which have greater depth than width. Given the standard dimensions of metal piping, deep draw stamping is the clear choice for pipe cap manufacturing.

This process is significantly more cost effective than turning metal parts, and it greatly reduces overall waste production. Turned parts are a common solution for several metal stamping projects, and it offers many unique benefits in the proper situations. However, it requires significantly more raw materials than deep draw stamping, resulting in increased costs, scrap, and waste materials. Most importantly, it is much less eco-friendly than deep draw stamping.

With Wedge deep draw stamping, we can create the exact pipe caps you need in the most environmentally friendly way possible. Our forming methods include side piercing, bottom piercing, rib forming, coining, and many more, so we can accurately meet your unique project requirements.

Why Choose Wedge for Your Pipe Caps?

Organizations around the world have been depending on Wedge Products for high-quality metal components since . We are an ISO : certified metal stamping company, meaning we have proven our ability to create reliable products. In fact, we have developed complex components for military and commercial aircraft, so you can trust us to get the job done right.

Our 110,000 square foot manufacturing facility houses state-of-the-art metal stamping equipment, allowing us to work with a comprehensive selection of materials at nearly any thickness. If you are looking for metal end caps for pipes or any other metal stamping services, get in touch with us today. Our technical staff will be happy to answer your questions and help you get started on your project.

O.D. Caps - Plain End Pipe, Boiler & Tubing

Most sizes available in galvanized upon request. Check out our range of sizes below.

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YOUR NOMINAL PIPE SIZE YOUR O.D. SIZE PART NUMBER STEEL () PART NUMBER ALUMINUM () PART NUMBER STAINLESS (304) 1/4" .540 916 .S .625 933 .S 3/8" .675 934 .S 1/2" .840 913 .S .875 935 .S 1.000 917 .S 3/4" 1.050 914 .S 1.125 918 .S 1.250 919 .S 1. 920 .S 1" 1.315 915 .S 1.375 921 .S 1.500 922 .S 1.625 923 .S 1 1/4" 1.660 900 .S 1.750 924 .S 1.875 925 .S 1 1/2" 1.900 901 .S 2.000 926 .S 2.125 927 .S 2.250 928 .S 2" 2.375 902 .S 2.500 929 .S 2.750 930 .S 2 1/2" 2.875 903 .S 3.000 932 .S 3.250 931 .S 3" 3.500 904 .S 3 1/2" 4.000 905 .S 4" 4.500 906 .S 4 1/2" 5.000 907 .S 5" 5.563 908 .S 6" 6.625 909 .S 8" 8.625 910 .S 10" 10.750 911 .S 12" 12.750 912 .S